Systems Integration

Zenith Technologies is one of the foremost and highly respected independent Systems Integration experts in the manufacturing automation industry.
To be successful in this industry demands a broad yet specialised knowledge base, as well as proven expertise in Software Technologies, Business Systems, Platforms, Operating Systems, Hardware and specialist Industry requirements.

At Zenith, our delivery excellence is based on the following critical success factors:

Knowledge and implementation expertise across a vast range of global vendor technologies and multiple platforms.
Solid methodologies, procedures, processes and standards compliance within a robust QMS framework.
A large pool of skilled and trained project managers and engineers with Industry specific expertise.
Solutions that provide qualified interfaces to all major control, automation and business systems.

We have a track record of integrating all leading industry platforms to seamlessly deliver user-friendly and accessible applications and solutions. Customers can rest assured that any automation project in partnership with us will mitigate the risk of introducing and upgrading new technology.

Whether customers are looking to implement a new DCS, integrate a PLC with their existing platform or upgrade their SCADA, we have the experience and established knowledgebased repository to ensure tangible performance and efficiency in implementing projects across the Production Control level.

Zenith also has significant integration expertise on leading MES vendor technologies for both full turnkey systems and point solutions such as Traceability or Electronic Batch Record
Systems (EBRS). Where global standardisation is a requirement, we have developed a Global Programme
Optimisation Methodology to provide a consistent approach
irrespective of the location.

Software Development, Implementation and System Integration

We have extensive experience in software development and implementation of all major DCS and PLC/SCADA packages. Across a variety of platforms, we've developed an extensive library of re-usable code to standardise software elements. We can also develop standard modules to suit your requirements
We take off-the-shelf components and systems, and integrate these elements seamlessly to deliver the right solution for each customer. We have extensive experience with integration of a wide variety of SCADA, PLC, DCS and Bus Systems.

System Design - Hardware and Software

We can engineer a complete solution including field instrumentation and equipment design and selection. Typical services include:

E&I Design
Preparation of instrument lists and indices
Instrument specification sheets
Block wiring diagrams
Cable schedules
Loop diagrams

System Validation

Zenith Technologies has extensive experience in executing GMP compliant projects, in many cases in sites, which have subsequently successfully passed FDA audit. We execute and document projects from URS through to FAT/SAT in accordance with GAMP guidelines, and we produce and execute Installation and Operation Qualification protocols.

Installation and Commissioning

Our engineers have the knowledge and experience to oversee site installation work, including testing and monitoring of quality and progress on the instrumentation of the project.
Our Commissioning and Start-up services include:

Scheduling and Planning
Installation Checks
Panel Installation
Wiring and earthing verification
Scheduling of Loop tests and acceptance testing
Execution of IQ, OQ, and PQ validation protocols

FDA Compliance and Validation

With wide experience of FDA GMP's and GAMP, Zenith Technologies is your ideal partner in the Regulatory environment. Our systems are designed to provide a smooth path for your Process Automation strategy, from User Requirements Specifications through to Performance Qualification. In order to guarantee the quality of our products and to assist you in Regulatory compliance, we operate a Quality Management System in accordance with ISO9001, where projects are executed in accordance with the GAMP Life-cycle V model. To support your qualification and validation processes, we can assist in the preparation of User Requirements Specifications and in the preparation and execution of protocols for installation and operational qualification.

Systems Support

Zenith Technologies can offer Systems Support throughout the project cycle including after the system or solution is installed. These services include:

Systems Life-Cycle Support & Updates
System Handover and Operator Training
Annual Maintenance Contracts

Click here for more information on our Site Support Services.